You may visit "Cookie Settings" to provide a controlled consent. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Semi-rotary uses a one-sized magnetic cylinder, and applies different repeat flexible tools to the cylinder. Terms and Conditions, The Horizon RD-4055DM Rotary Die Cutter with dual magnetic cylinders is designed to simultaneously die-cut and crease/ score short-run product from both sides of the sheet. Additional rotary / razor slitting knives. Kiss cutting: For lined materials, the type of die cutting in which the die cuts the design through the face and adhesive material layers, but not the backing material layer. Transported with a lift truck, these models are extremely stable. magnetic cylinder or rotary die; anvil roller; . M. Martin Company | design by Griffin Communications, Inc. We use cookies to help personalize your web experience, analyze site usage and assist in our marketing efforts. one printing unit Afterward, the web is either rewound onto a spindle or separated into discrete parts. The Rollem Insignia 5 Digital Die Cutter creates a distinct space in the print finishing market for sheet-fed, label, packaging and mail applications. Both versatile and customizable, the die cutting process is suitable for a wide range of materials, including . Razor slitting with on the run lateral adjustment and a 10mm (0.39) minimum slit width. Optional (Not Included): StackMaster Delivery System . For example, when cutting tougher and thicker materials, the required blade height is much greater and the angle steeper, whereas thinner materials require a much shallower height and angle. Solid dies may take longer lead times, but they are more durable and likely to last through more production cycles. The paper side guide also has a micro skew adjustment to ensure precise die cut registration down the length of the sheet. Rotary die cutting is a type of die cutting which utilizes custom-designed cylindrical dies affixed to a rotary press to convert material. It depends on the materials you choose, but typically a solid die will last 2-3 times longer than a flexible die, said Cris Slay. It is then the first out of usual 3 stations. As indicated in Table 1, above, compared to flatbed die cutting, rotary die cutting may have faster turnaround times, but the tooling is also much more expensive. The interchangeable rotary dies are easily replaced within rotary presses, which decreases the downtime between production of different designs and processes. To avoid the usual speed loss and jam risks, the design and precision must be high-level, Available in single blank or multi-blanks versions, For maximum versatility, the RDC can include a cross-section cutting function with variable repeat, No need to modify the regular installation. Laminating station laminate with a carrier carrier rewind. Our rotary die cutting unit and laser die cutting machines were first developed to work in the label sector, but now are used also in converting sector.. Standard repeat length of our die cutting unit 330 mm: from 6 to 11 inches; from 8 to 25 inches; Characteristics of our die cutting units: For full cut, half cut and precut; It is possible to employ: magnetic cylinder with flexible dies/solid . Compared to other types of die cutting, rotary die cutting offers several advantages. The unique combination of features incorporated in the RDC-Flex ensure the fastest and most accurate die changeover possible. Although improvements to flexible rotary die technology have helped to bridge the popularity gap between flexible and solid dies, especially for large production run manufacturers and machine shops, solid rotary dies still make up the vast majority of dies employed, in part because of the large initial investment necessary for flexible dies to be used in production. Stacker. It allows for different blade shapes, hardness, and material movement options. The solid design of solid rotary dies allows for deeper engravings and higher die blade heights, enabling solid dies to cut through thicker and multi-layered materials. The die cutting process involves using a die to cut specific shapes from webs of different materials. ROTARY DIE-CUTTING solutions Choose quality AND speed with the Komori-Chambon rotary die-cutting systems whatever the cardboard characteristics. Pallet Inserter. Rotary presses are also able to perform multiple fabrication operations within one cycle which further contributes to the rapid turnaround times. JT-ADC-320G rotary die cutting machine is suitable for handling blank adhesive labels. The platform also allows for the fitting an inkjet module, and we can fit both mono and CMYK systems allowing for labels to be printed and finished in one pass. We can assist you as well on selected sections of solutions. Inline waste stripping is an absolutely essential feature for any rotary die cutter. Spot varnish for the print/coating station. Outlined above are the basics of the die cutting press and process, various rotary die cutting capabilities, and some of the considerations that may be taken into account by manufacturers and machine shops when deciding whether rotary die cutting is the most optimal solution for their particular die cutting application. A flexible die is made of a thin sheet of steel, and folds around a magnetic cylinder. Brand: Duplo USA. 2. New dies are accurately positioned on the magnetic cylinder using precision registration pins. is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Can we use flexible dies for this or go for solid rotary cylinder tool. Both setup and control can be done through an intuitive touchscreen that displays easy to understand graphical illustrations. On the other hand, solid dies may be more costly to manufacture, but when cutting consistent designs in large quantities, the cost of solid dies may be justified as the dies are less likely to need replacement mid-production. See Unit 2, Oldbeck Road, With quick and easy setup, a short web path make it the ideal machine for digital label finishing. With unmatched precision, Wilson tooling is designed to maximize your productivity. Processing up to 4,000 sheets per hour, the UD-310 utilizes a magnetic cylinder and interchangeable flexible dies that affix to it to process paper, laminates, adhesives and synthetic stocks. The RDC-Flex can rotary die cut and multi-score sheets (video) up to 4,000 sheets per hour. Insignia machines weigh between 3,000 - 5,500lbs depending on size of machine (die cutting section only ). Rotary DieCutter These dies are both cylindrical dies. Add RotoRepel. It also has a full wast. The flexographic print/coating station utilises the latest in servo drive technology and with software written by Daco Solutions allows for quick and easy setup. The Daco DF350SR is a compact, versatile semi-rotary die cutter / converting line for digital labels, semi-rotary for short runs and full rotary for high-speed longer runs. Warminster, PA, USA Click to Request Price Trusted Seller Moll FlexCut 760A/508A Digital Rotary Die Cutter NEW Setup time is reduced because the operator can, in minutes, replace the flexible tool, rather than replacing a full rotary tool or changing over to a different magnetic cylinder. These benefits are due to the constant and continuous pressure, web feed, and cylinder rotations. Flexible dies can be stacked or stored on racks requiring less floor space. It can also perforate, slit, hole punch and round corner in one process for digital and offset printed sheets. Because of this mechanical timing, Insignia machines can comfortably handle any type of clear, reflective or matte black materials also raised print and UV processed through the machine. Bograma's rotary die-cutting technology uses cost-effective magnetic dies aligned with a four-pin system for fine register tolerance. We will help you choose the best die tooling for your job and eliminate the hassle of ordering incorrectly sized dies. flexible or solid) best suited for an application. Combination die cutting/kiss cutting can also be produced using a flexible die specifically manufactured for this application. As Slay mentioned earlier in the post, a holistic approach to establishing the true value of your rotary die is required. No. The Horizon RD-N4055DM Rotary Die Cutter with dual magnetic cylinders is designed to simultaneously die-cut and crease/score short-run product from both sides of the sheet. As we mentioned, youre likely to cover most of the typical converting tasks with flexible dies. Our expertise is unique: benches, cassettes and tools are designed and manufactured by Komori-Chambon for the best control and ease of use. The RDC-Flex rotary die cutting system can register sheets from the lead edge of the sheet or from a lead edge registration mark. Capabilities Features Info Videos Pictures Die Cutting Kiss Cutting Die Cut and Multi-Score Cricut: Over-the-door tape storage racks. Hydraulic swing arm cutting machine - SAS, 1998 Arsoma EM 410-7 with Hot Stamp and Sheet Cutter, Paperfox H500A Rotary Die Cutting Machine, SLOTTER KLETT 2900 with ROTARY DIE CUTTER CURIONI, Flatbed Digital Cutting Tables & Plotters, Vertical Form Fill Sealing Machines (VFFS), Coordinate Measuring & Video Measuring Machines, Medical Masks & Respiratory Protection Manufacturing. They can also be easily switched out from process to process with little downtime. document.getElementById( "ak_js_2" ).setAttribute( "value", ( new Date() ).getTime() ); Learn How to Improve Your Converting Process 3.8 3.8 out of 5 stars (69) $275.44 $ 275. Beverley, East Yorkshire, Because flexible dies are composed of a thin sheet of metal rather than a solid cylinder, they are simpler and less expensive to manufacture. (UK Patent Number GB2584200 . Ejection foam ensures that die cut products and waste smoothly transition through the die cutting, stripping and delivery sections of the machine. Using the mark registration mode, the RDC-Flex will automatically compensate for up/down imprint registration variations. Jogger station. The Standard Horizon RD series of rotary die cutters feature easy change-over and simple operation. Like a traditional score, a multi-score is used to accurately define a fold line and to eliminate paper cracking at the fold. 3 colors flexo print units It is suitable for a variety of materials and gives a faster turnaround time than a flatbed die cutter. THERM-O-TYPE sells self adhesive ejection foam which is applied to RDC-Flex dies. For an optimized production flow, the rotary die-cutter (RDC) is installed inline. 00374392. In rotary die cutting machines, the cylinders and web are run at the same speed to ensure that the die cuts are properly aligned and that they are uniform and consistent throughout the entire length of material. Their top-level durability can be further-extended through resharpening and refurbishing. Many market applications in the short run label, packaging and mailing markets require complex arrangements of cutting, slitting and creasing, which can best be achieved by die-cutting. By combining over 35 years of etching know-how and the most advanced engraving machinery available on the market, Suron manufactures top quality flexible dies to guarantee you the best die cutting results for your project.. Our CNC engraving technology allows us to offer flexible dies made under extremely tight tolerances (+/- 0.002 mm) and according to customers' exact measurements and . Flexible dies are composed of a thin sheet of engraved metal (usually tool steel) affixed to a separate magnetic cylinder, while solid dies are composed solely of an engraved solid metal cylinder. We do not wait for outside die makers to produce the required die. The cookie settings on this website are set to "allow cookies" to give you the best browsing experience possible. The more upfront work you do, the easier it will be to choose the right die for the job. Customers running multiple die cut formats can use multiple pre-configured stripper assemblies to speed and simplify format changeover. The Daco DF350SR is a compact, versatile semi-rotary die cutter / converting line for digital labels, semi-rotary for short runs and full rotary for high-speed longer runs. Likely to cover most of the typical converting tasks with flexible dies can be stacked or stored on racks less. 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